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Our manufacturing process involves several stages that strictly adhere to our established Standard Operating Procedures (SOPs). Our objective is to produce high-quality products that meet international standards. With a full range of facilities and a skilled workforce, we have successfully served numerous customers from diverse countries, and our unwavering commitment to customer satisfaction is paramount.
Pattern Maker
Bali Garment Manufacturer possesses the capability to replicate patterns created by other garment manufacturers. However, what sets them apart is their employment of cutting-edge digital technology in conjunction with highly proficient and specialized workers. This meticulous approach ensures that the resulting patterns are of exceptional quality, characterized by precision, accuracy, and immaculate attention to detail, surpassing those crafted manually.
Design Mockup
In the realm of manufacturing and design, a mockup, also referred to as a mock-up, is a model that is created to scale or in full-size to represent a particular design or device. These models are often utilized for a variety of purposes, including but not limited to instruction, demonstration, evaluation, promotion, and other relevant functions. It is important to note that if a mockup provides a portion of a system's functionality and enables the testing of a design, it may be referred to as a prototype. Designers often employ mockups to gather valuable feedback from users.
Digital Pattern
Upon reviewing the mockup design, the subsequent step is to digitally process the pattern, a crucial process that ultimately determines the quality of the final product. The pattern making team meticulously and thoroughly analyzes the position of key points and body lines to ensure the creation of an accurate pattern that aligns with the initial design. The importance of this process cannot be overstated as it plays a pivotal role in producing high-quality garments.
Grading Size
Size grading is a process utilized to create clothing in various sizes, based on established standard patterns. This method enables the use of a single pattern and design to produce multiple sizes, resulting in a more efficient and expedited manufacturing process. After undergoing computerized digital grading, the clothing pattern is assigned a size designation, typically denoted as S, M, L, or XL, with the option to include larger sizes as well.
Marker Making
Marker making is a crucial process in the fashion industry, whereby a blueprint or pattern is created for a garment or fashion design that serves as a guide in the production process. The objective is to arrange the pattern pieces in a manner that minimizes wastage and maximizes efficiency during the cutting process. This process can either be accomplished manually or through computer software such as CAD (computer-aided design) programs. Computer-aided marker making entails digitizing the pattern pieces and creating an efficient layout on a computer screen, which can save time and reduce waste compared to manual marker making. Once the marker is complete, it serves as a guide for cutting the fabric for the garment. The marker is placed on top of the fabric, and the fabric is cut according to the outline of the pattern pieces. Marker making is an important step in the fashion design process because it guarantees accuracy and efficiency in the execution of the design. Designers can ensure that their materials are utilized efficiently and waste is minimized, which is both cost-effective and sustainable.
Print Marker
Once the pattern and markers have been finalized, the subsequent step involves utilizing a plotter machine to print the pattern onto a large format paper that corresponds with the width of the fabric. This process streamlines the subsequent cutting phase during production.
3D Pattern Maker
Utilizing digital techniques to create patterns offers greater ease and precision; however, the use of 3D patterns allows for immediate visualization of how clothing will appear when worn on the human body.
Spec Size
The objective is to verify that the dimensions and specifications of each product align with the customer's requirements and to ascertain that each classification size, small, medium, large, and extra-large, corresponds to the appropriate size.
Cutting
The cutting procedure is conducted meticulously and employs a digital template to ensure precise cutting. Moreover, contemporary technology in the form of a cutting machine is utilized to attain a clean and accurate cut.
Cutting Manual
Manual cutting is a fabric cutting process that involves cutting the material one piece at a time using a predetermined pattern. This process entails affixing the pre-cut pattern onto the stretched fabric, after which the cutting team will proceed to make individual cuts as per the design.
Cutting with Marker
The process of Cutting with Marker involves the efficient cutting of a significant quantity of fabric. This process necessitates the stretching and stacking of the fabric in accordance with production requirements. Following this, a marker pattern is placed atop the fabric pile, allowing the cutting team to execute the cutting process in a single operation, without disrupting the pattern. This methodology is typically implemented for large orders, as it saves time and minimizes fabric waste.
Automatic Bis Cutting Machine
Introducing the finest bus cutting machine in its class, equipped with an exceptional 45-degree cutting technique, enabling it to generate immaculate material pieces at remarkable speeds. This state-of-the-art cutting machine boasts a versatile capability to cut an array of materials including but not limited to: fabric mask materials, Lycra, knit, woven, denim, jersey, and Oscar, among others.
Long Cutting Table
The utilization of a 7-meter cutting table proves to be a highly advantageous tool for efficiently managing the process of cutting large volumes of fabric. Its expansive size not only facilitates the cutting procedure but also significantly reduces the time required for completion, thereby enhancing overall productivity.
Printing
The Bali-based garment tailor offers a selection of two distinct screen printing techniques, namely polyflex and DTF (Direct Transfer Film).
- Polyflex is a screen printing technique that involves using stickers or vinyl-like material, which is then pressed using a heat press machine. Polyflex Sablon offers a variety of Polyflex types and colors to choose from.
- Direct Transfer Film (DTF) is a modern digital screen printing technique that involves printing full-color designs, including an underbase white layer, directly onto PET plastic films that have been coated with a special layer. These films are then sprinkled with a glue powder (Adhehive Powder Holt Melt) and the ink layer is fused with the glue by melting it until it reaches its melting point. This process results in a colored, flexible rubber layer that can be pressed onto heat-resistant media such as cloth or leather. The ideal press temperature for this process is between 150-160 degrees Celsius for 10 seconds, which involves two pressing stages – the first press, followed by cooling, then removing the plastic layer, and finally, the finishing press for 5-10 seconds. This technique is ideal for printing logos with intricate details, and can be used to print designs up to A3 size.
Print Fabric
Digital textile printing is a technique that employs an inkjet-based dye printing process to imprint designs onto fabric. This technology facilitates the production of bespoke designs by simply providing a digital file containing the desired image. A specialized fabric printer is then utilized to produce the design onto the fabric material. Textile digital printing can be accomplished through either a direct method or a transfer paper method. The latter is typically employed when printing on fabrics that cannot support direct printing. Ultimately, this technology offers a versatile solution for custom textile printing.
Hygienic Liners
Discover our Hygienic Liners: the ultimate solution for uncompromising hygiene.
- With their absorbent and breathable design, our Hygienic Liners ensure a feeling of freshness and cleanliness all day long. Our liners provide discreet protection against moisture and bacteria.
- Stay fresh and dry all day, no matter your activity, was maded with, We provide eco-friendly hygiene stickers that are 100% biodegradable, made entirely from recyclable materials and naturally decompose.
- These stickers are suitable for various purposes, including clothing and garment products. By using these stickers, you’re also contributing to environmental preservation.
*Put your hygienic liners*
Hang Tag
Elevate your products with our personalized hang tag service. Our custom hang tags are the perfect way to showcase the unique features of your items and effectively communicate with your customers.With a variety of options in shape, size, color, and finish available, you can create eye-catching labels that capture attention and reinforce your brand image.
Heat Press
Transform your products with our heat press service. Whether you want to add your logo, a custom design, or important information, our heat press allows you to create unique and memorable items.Our experienced team ensures that each print is done with exceptional quality, guaranteeing crisp and long-lasting results. With outstanding quality and a variety of options, create standout items that leave a lasting impression.
Sewing
The process of sewing is executed by skilled tailors with meticulous attention to detail. In addition, a comprehensive set of machines is utilized, capable of producing a diverse array of stitch types.
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Rolled Hem Machine / Neci
The technique in question involves folding the edge of a fabric underneath itself and subsequently encasing it in yarn, resulting in a seam that appears voluminous. Typically utilized for finishing silk, chiffon, or tulle fabric edges, as well as ruffle ends, the machine rolled hem or Neci method proves an effective means of halting fraying without introducing stitches. This particular apparatus functions optimally on lightweight fabrics, and can prove a valuable resource for creating a finished edge on a single layer of material.
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3 needle overdeck machine
A specialized sewing machine equipped with three needles and an overdeck stitch mechanism is commonly utilized for sewing thick fabrics such as denim, corduroy, and microfiber materials used in the production of boardshorts. This particular machine is commonly utilized for creating the three-needle overdeck stitch, typically located at the crotch or left and right sides of denim pants.
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Buttonhole machine
The buttonhole machine serves the purpose of producing fringe stitches on buttonholes. This is done to prevent further tearing or stretching of an existing buttonhole by creating a barrier around its edges through stitching. Additionally, the machine aids in accurately positioning and punching the buttonholes. Machine-made buttonholes typically comprise of two narrow zig-zag stitches running parallel to each other, with a broader zig-zag stitch forming a bar tack at each end for finishing purposes.
High speed sewing machine
Sewing garments at a high rate of speed is typically employed for mass production purposes with the aim of achieving quicker completion times and ensuring the resulting stitches are stronger and more refined. The primary purpose of a sewing machine is to join clothing components together in order to create finished garments. Beyond the production of clothing, sewing machines can also be utilized in the manufacture of various other products.
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Special overdeck machine for making activewear and swimwear
The Overdeck sewing machine is a valuable tool in the production of activewear garments. Its primary function is to sew the edges and hems of clothing items such as leggings, sports bras, t-shirts, and swimwear. The machine is commonly used to create overlock stitches, which can be found on the cuffs and bottom hem of shirts. Furthermore, the Overdeck machine is also useful in creating decorative trim on athletic and training wear, as well as for sewing inner collars.
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Zigzag sewing machine
A zigzag sewing machine is a specialized apparatus designed to facilitate the joining of two materials. This machine is specifically intended for the creation of zigzag stitches, whereby the needle oscillates in a lateral motion as the fabric advances forward. Zigzag stitching is frequently employed in the fabrication of swimwear, as well as serving as a decorative detail in the design of clothing.
Binding sewing machine
Binding is a popular trimming technique employed in various sewing projects to conceal exposed and raw fabric edges, thereby preventing fraying and unsightly displays. Although commonly used in sports bra straps, it can be applied to any project that requires finishing raw edges. The selection of the appropriate binding material is dependent on the desired shape and orientation, with options including straight grain or bias cut.
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Special overdeck machine for making leggings
The overdeck stitch is a common technique utilized in the production of leggings. It serves to refine the shape of the garment and is typically applied to either the waist or the bottom of the leggings. This strategic placement ensures that the seam is both protected and secure, reducing the risk of unintended unraveling. The overdeck stitch can be customized to suit a variety of design preferences, providing flexibility in the manufacturing process.
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Special sewing machine for making t-shirt
The chain sewing machine employs a dual-needle technique that yields two rows of chain stitches, characterized by their durability and flexibility, making them suitable for both functional and decorative purposes. These stitches are frequently observed on the upper shoulder area and the collar-to-sleeve junction in t-shirt production. The chain sewing machine's advantage lies not only in the strength of its stitches but also in their precision and neatness, rendering it an indispensable tool in the production of high-quality t-shirts.
Overlock machine
An overlock machine is an electrically powered sewing apparatus commonly utilized in garment production to create reinforced seams along fabric edges. This process reinforces the fabric, enhances durability, and produces a neat and polished appearance. The machine is outfitted with a fabric-cutting knife, allowing for precise cuts to be made during the sewing process.
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Double needle sewing machine
A double needle sewing machine is commonly utilized for sewing pants, shirts, and hats with a double stitch formation. The secondary needle feature serves to reinforce the stitching and improve the overall appearance of the stitch patterns by producing neat and evenly spaced stitches. This results in a more professional and polished final product.
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12 needle sewing machine
The 12-needle sewing machine is a popular tool for creating waistbands on various types of pants, including basic pants, jogger pants, boardshorts, and other thick fabrics. In addition, it is frequently used for binding strip sewing, as well as shirring and smocking techniques when sewing with elastic thread. This stitch is particularly effective in creating the appearance of wrinkles on clothing, while the elastic thread can enhance the garment's ability to conform to the wearer's body shape.
Special overdeck machine for rash guards and leggings
The overdeck machine designed for use on rash guards and leggings serves the purpose of sewing the edges of sleeves on rash guards and seams on the edges or ends of leggings. This stitch is integral in ensuring a smooth finish to the fabric, while also improving the durability and overall neatness of the garment.
Button fitting machine
The primary purpose of the button fitting machine is to effectively and accurately affix buttons onto a given garment. In comparison to manual button installation methods, this machine has been designed to expedite the button fitting process, thus increasing productivity and efficiency.
Cutting Machine
A production cutting machine is a valuable tool for many manufacturing industries, as it allows for fast and accurate cutting of large quantities of material The type of machine used will depend on the material being cut and the desired level of precision.
Overlock Machine with Racing
This machine is used as an elastic band pulling tool for sewing products such as swimwear and activewear. An elastic band attachment is a specialized tool that allows for the automatic insertion of elastic bands into seams during the sewing process.
Flatlock / Flat Seam Machine
We utilize advanced flatlock sewing technology to produce seams that are flat, strong, and highly elastic, ensuring maximum comfort during active use. This technique creates smooth fabric joins with minimal friction against the skin, while maintaining excellent flexibility to follow every body movement.
With clean and professional finishing, flatlock stitching is an ideal choice for a wide range of sportswear and activewear products such as leggings, sports bras, and more, as well as swimwear like rash guards that require comfort, performance, and high durability.
With clean and professional finishing, flatlock stitching is an ideal choice for a wide range of sportswear and activewear products such as leggings, sports bras, and more, as well as swimwear like rash guards that require comfort, performance, and high durability.
Automatic Overdeck Machine (Coverstitch)
We use automatic overdeck machines in our garment production to create strong, elastic, and clean coverstitch seams on knit and stretch fabrics. This machine is ideal for hems, waistbands, and various finishing applications on products such as T-shirts, leggings, sportswear, and underwear.
With high-speed performance, automatic thread trimming, and cutting features for a cleaner finish, this machine ensures an efficient production process while maintaining consistent and high-quality stitching results.
With high-speed performance, automatic thread trimming, and cutting features for a cleaner finish, this machine ensures an efficient production process while maintaining consistent and high-quality stitching results.
Three-Needle Feed-Off-the-Arm Chainstitch Machine (Jeans Assembly)
We use a three-needle feed-off-the-arm chainstitch machine in denim production to create strong, clean, and signature stitching for jeans. With its three-needle system and chainstitch construction, this machine produces three parallel rows of stitching commonly used on inseams, seat seams, and topstitching.
The feed-off-the-arm design allows for easy sewing on tubular sections such as pant legs, making it highly suitable for jeans manufacturing while ensuring consistent and high-quality stitching results.
The feed-off-the-arm design allows for easy sewing on tubular sections such as pant legs, making it highly suitable for jeans manufacturing while ensuring consistent and high-quality stitching results.
Quality Control
The primary purpose of the button fitting machine is to effectively and accurately affix buttons onto a given garment. In comparison to manual button installation methods, this machine has been designed to expedite the button fitting process, thus increasing productivity and efficiency.
Sewing Check
Sewing inspection entails scrutinizing the stitch details of a product to ensure that they are immaculate and comply with the customer's specifications before it is delivered to them.
Measurement check
Measurement checking is a crucial quality control process that involves assessing the dimensions of a finished product. This entails meticulously verifying key specifications such as length, width, and other critical details to ensure that they align with the customer's requirements. This ensures that the final product meets the desired standards of quality and accuracy.
Quantity check
The process of quantity check involves verifying the finished product against the order list to ensure that the correct quantity has been produced. This step is crucial in ensuring that the customer receives a complete and accurate order.
Stain check
The quality control team performs a meticulous inspection of the products to identify any instances of staining. In the event that a stain is found, the team diligently works towards removing the blemish and ensuring that the product appears spotless.
Packing
The process of product packaging is executed subsequent to the completion of all production stages, ensuring the conformity of all products with the corresponding order. Upon verification of completeness, each product is meticulously wrapped and placed into designated boxes. The packaging is performed with utmost care to preserve the product's quality during transportation and delivery to the end customer.
Shipping
As Bali-based garment tailors, we are pleased to offer our services to customers hailing from diverse countries. Our global shipping capabilities enable us to seamlessly manage overseas deliveries through trusted carriers such as DHL and FedEx. For domestic shipments, we leverage local delivery services to ensure timely and secure delivery. We are committed to providing exceptional customer service and look forward to serving you.
Local Shipping
Local Shipping alternative is a delivery method that customers may select, exclusively available for domestic shipments
Worldwide Shipping
Worldwide shipping is an option available to customers for international deliveries. The selection of a shipping service is dependent on specific requirements. For large quantity shipments, Lima Jari Cargo shipping service by sea, can be utilized. For smaller shipments, air-based services such as DHL, FedEx, and EMS are suitable alternatives.
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